Original Equipment Manufacturing
Energy & Power Monitoring
Requirement
- Energy and Power monitoring for critical assets in Forging section
- Condition monitoring of machines through continuous monitoring of harmonic distortions in electrical systems
- Automatic notifications for critical parameters exceeding predefined threshold limits
- Analytical tools for KPIs such as machine running status and utilization
Key Highlights
Our Enture IoT solution helped in predictive maintainance of the equipment y preventing it from voltage spikes, low PF, fluctuations etc. which helped customer to plan the production and utilise the equipmnets effectively
0%
extended equipment lifespan
Reduced downtime by upto 25%
0+
Alerts for the specific teams and shifts to notify threshold limits
across multiple sections
0kg
CO2e/month
emissionreduction per month
Increased visibility in Factory operation and insights for energy efficiency
Before
- Manual data recording and analysis with data capturing frequency once in a day
- Lack of time series data for daily machine operations
- No alarm and notifications for critical parameters such as voltage spikes, current spikes, and low PF
- Manual data compilation for reports and analysis
- Latency in data sharing with cross-functional teams
After
- Cloud-based Enture EMS system with data abstraction frequency - 1 to 1.5 min
- MIS reports were configured as per compliance monitoring requirements
- High granular data for detailed analysis on individual machine, shift, and process basis
- Alerts and notifications for deviations in Voltage, Current, THD, PF limits to specific teams and key stakeholders
- Data and insights enabled management to take corrective action for efficiency